GB51105-2015······1

1總則······18

2基本規定······19

3設備基礎、地腳螺栓和墊板······22

3.1設備基礎施工······22

3.2設備基礎驗收······72

3.3地腳螺栓安裝······23

3.4地腳螺栓驗收······24

3.5墊板安裝······24

3.6墊板驗收······25

4設備及材料進場······26

4.1一般規定······26

4.2設備及材料驗收······26

5管坯準備段設備······27

5.1短（長）帶鋸機安裝······27

5.2短（長）帶鋸機驗收······27

5.3剝皮機安裝······28

5.4剝皮機驗收······28

5.5端面加工機安裝······28

5.6端面加工機驗收······29

5.7定心孔鉆床安裝······29

5.8定心孔鉆床驗收······30

5.9長深孔鉆床安裝······30

5.10長深孔鉆床驗收······31

5.11管坯準備段設備試運轉······31

6穿（擴）孔機······33

6.1底座安裝······33

6.2底座驗收······33

6.3機架安裝······34

6.4機架驗收······35

6.5鐓粗梁（穿孔梁）安裝······37

6.6鐓粗梁（穿孔梁）驗收······37

6.7擴孔筒安裝······37

6.8擴孔筒驗收······38

6.9機械手安裝······38

6.10機械手驗收······38

6.11玻璃粉潤滑臺安裝······39

6.12玻璃粉潤滑臺驗收······39

6.13穿（擴）孔機試運轉······39

7擠壓機······40

7.1底板安裝······40

7.2底板驗收······40

7.3前、后梁安裝······41

7.4前、后梁驗收······41

7.5張力柱安裝······42

7.6張力柱驗收······42

7.7擠壓梁安裝······43

7.8擠壓梁驗收······43

7.9穿孔梁安裝······44

7.10穿孔梁驗收······44

7.11擠壓筒安裝······45

7.12擠壓筒驗收······45

7.13機械手安裝······46

7.14機械手驗收······46

7.15主液壓缸安裝······46

7.16主液壓缸驗收······46

7.17玻璃粉潤滑臺安裝······47

7.18玻璃粉潤滑臺驗收······47

7.19擠壓機試運轉······47

8擠壓線輔助設備······48

8.1上料與管坯清洗裝置安裝······48

8.2上料與管坯清洗裝置驗收······48

8.3運輸輥道安裝······49

8.4運輸輥道驗收······49

8.5感應加熱爐安裝······53

8.6感應加熱爐驗收······53

8.7高壓除磷裝置安裝······54

8.8高壓除磷裝置驗收······54

8.9淬水槽安裝······55

8.10淬水槽驗收······55

8.11鏈式冷床安裝······56

8.12鏈式冷床驗收······56

8.13擠壓線輔助設備試運轉······57

9環形加熱爐······59

9.1爐體鋼結構安裝······59

9.2爐體鋼結構驗收······59

9.3入出爐輥道安裝······59

9.4入出爐輥道驗收······60

9.5支持輥、導向輥安裝······60

9.6支承輥、導向輥驗收······60

9.7旋轉鋼平臺安裝······60

9.8旋轉鋼平臺驗收······61

9.9臺車安裝······61

9.10臺車驗收······61

9.11爐殼安裝······62

9.12爐殼驗收······62

9.13爐門及提升裝置安裝······62

9.14爐門及提升裝置驗收······62

9.15試運轉······63

10精整線設備······64

10.1壓力矯直機安裝······64

10.2壓力矯直機驗收······64

10.3斜輥式矯直機安裝······65

10.4斜輥式矯直機驗收······65

10.5切管帶鋸機安裝······66

10.6切管帶鋸機驗收······66

10.7噴丸機安裝······67

10.8噴丸機驗收······67

10.9周期冷軋管機安裝······68

10.10周期冷軋管機驗收······68

10.11測長稱重標記裝置安裝······70

10.12測長稱重標記裝置驗收······70

10.13超聲探傷裝置安裝······70

10.14超聲探傷裝置驗收······71

10.15渦流探傷裝置安裝······71

10.16渦流探傷裝置驗收······71

10.17鋼管外表面拋光機安裝······72

10.18鋼管外表面拋光機驗收······72

10.19固溶輥底式熱處理爐安裝······72

10.20固溶輥底式熱處理爐驗收······73

10.21精整線設備試運轉······74

11安全及環保······75

11.1安全······75

11.2環保······76

附錄A擠壓鋼管工程設備安裝分不分項工程劃分表······77

附錄B擠壓鋼管工程設備安裝分項工程質量驗收記錄······78

附錄C擠壓鋼管工程設備安裝分部工程質量驗收記錄······79

附錄D擠壓鋼管工程設備安裝單位工程質量驗收記錄······80

附錄E擠壓鋼管工程設備無負荷試運轉記錄······83

本規范用詞說明······84

引用標準名錄······85

附：條文說明······86

2基本規定······89

3設備基礎、地腳螺栓和墊板······92

3.1設備基礎施工······92

3.2設備基礎驗收······92

3.4地腳螺栓驗收······92

3.5墊板安裝······93

3.6墊板驗收······93

4設備及材料進場······94

4.1一般規定······94

4.2設備及材料驗收······94

5管坯準備段設備······95

5.3剝皮機安裝······95

6穿（擴）孔機······96

6.3機架安裝······96

6.5鐓粗梁（穿孔梁）安裝······96

6.10機械手驗收······96

6.13穿（擴）孔機試運轉······96

7擠壓機······97

7.6張力柱驗收······97

10精整線設備······98

10.1壓力矯直機安裝······98

10.7噴丸機安裝······98

11安全及環保······99

11.1安全······99